Lexan overlays are a fast, easy, and affordable way to private label any enclosure, housing, or panel. Lexan overlays give you unlimited possibilities compared to screen printing. Our overlays can be applied to any metal, plastic, painted, and even powder coated surfaces. Our close tolerance cutting capabilities will provide you with the most professional looking enclosure. We use a 3mil velvet textured Lexan over a 7 mil plastic with either 2 mils or 5 mils of 3M adhesive on the back. This gives you a permanent, highly scratch resistant protective overlay.
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This "Before" photo shows a plain black raisin textured powder coated panel. In the past, the only way to add a logo, port identification, instructions, or part numberswas to screen print directly on the powder coated surface. This limited you to color options, and was very expensive.
This "After" photo shows a velvet textured Lexan overlay applied directly over the powder coated surface. Notice that the overlay has been cut to accomodate the cutoutsin the original panel, and the screw holes have been concealed under the overlay.The velvet texure on the overlay looks very similar to the original raisin texture of the panel.
This "Before" photo shows a plain, unpainted aluminum housing. This panel would ordinarily require painting or plating before screenprinting.
The "After" photo shows the unlimited color possibilities with our Lexan overlays. The cutouts in the overlay perfectly match the cutouts in the housing. We print very high resolution full color photographic quality images on our overlays, and there is no additional charge for additional colors.
The "Before" photo to the left shows an enclosure that has been black anodized and screen printed.
The "After" photo to the right shows our Lexan overlay that has been applied to the enclosure.
Using overlays is a great way to hide unsightly ports that are not used on an enclosure.
Which enclosure would showcase your product in the most professional manner?